Civil Aviation

3D Scanning in Civil Aviation

Compared to conventional measurement tools, 3D scanning offers: 

High-accuracy

High Accuracy

Blue light scanner: up to 0.005 mm
Handheld laser scanner: up to 0.02 mm

High Versatility

High Versatility

Easily scan complex geometries and diverse materials.

High Efficiency Icon

High Efficiency

Rapidly acquire millions of data points, significantly reduce inspection time

Ease of Use

Non-Contact Measurement

NDT safely measures hot parts (like post-operation engines) and delicate surfaces

Portability

Portability

Unrestricted by environment, convenient to carry, and easy to operate

Worry-less Support Icon

Automation

Can be integrated with robots to achieve automated inspection


High-Accuracy 3D Scanning in Civil Aviation Applications

3D Scanning in Civil Aviation R&D and Design

R&D and Design

Accelerate R&D by rapidly digitizing aerodynamic models for CFD validation. Capture precise, as-built geometry of complex prototypes and components to optimize design and speed up product iteration.
3D Scanning in Civil Aviation Manufacturing

Manufacturing

Enhance Quality Control with high-speed inspection. Verify CAD compliance for critical parts like turbine bladescombustion chambersinlet housings, and landing gear panels, ensuring manufacturing reliability and reducing scrap.

aircraft inspection

Flight Testing

Validate flight test articles by capturing precise as-built geometry of airframes and control surfaces. This data is critical for accurate flight parameter analysis, design validation, and aerodynamic improvements.

airplane maintenance

Maintenance, repair, and overhaul (MRO)​​

Accelerate MRO workflows and minimize aircraft downtime. Rapidly perform accurate damage assessment (dents, wear, corrosion) on airplane skinfuselage or engine blades, supporting fast, traceable airworthiness decisions.

 

Our Metrology Solutions for Civil Aviation

Aircraft maintenance hangar (20)

Aero Engines

Perform high-precision inspection, reverse engineering, and QC for complex engine components. Our non-contact scanners easily capture metrology-grade data from turbine blades, engine piping, and combustion chambers. Multiple laser line modes are designed to capture deep holes and intricate features with ease, ensuring complete validation.

Aircraft & Airframes

Aircraft & Airframes

Ideal for large-scale industrial metrology of airframes, fuselage sections, and wing structures. Our optical tracking 3D scanners capture data rapidly without needing target points, significantly reducing setup time. Equipped with blue laser technology, they efficiently handle high-contrast, reflective, and dark surfaces with high accuracy.

Surface Inspection

Surface Inspection

Precisely identify and quantify surface defects, imperfections, and irregularities for both QC and MRO. Rapidly measure dents, wear, or corrosion on the airplane skin or fuselage. This quantitative data accelerates repair decisions, ensures airworthiness, and minimizes costly aircraft downtime.

Loong Technic

Strategic Partnership with LOONG AIR in Civil Aviation Maintenance

"This collaboration marks a pivotal move in the digital-intelligent transformation of civil aviation maintenance. It will not only enhance our operational efficiency but also set an industry benchmark for innovative practices."

Yang Suili, Chairman of LOONG TECHNIC


  • Trak Nova rendering

    FreeScan Trak Nova

    FreeScan Trak Nova integrates a portable tracking scanner, the largest-FOV handheld laser scanner, and video photogrammetry (VPG) module into one advanced wireless tracking system.

    • Scan Accuracy

      0.02 mm
    • Volumetric Accuracy

      0.062 mm (12 m³)
    • Scan Speed

      6,140,000 points/s
    • Point Distance

      0.01 ~ 10 mm
    • Maximum FOV

      2600 x 2200 mm
    • Material Adaptability

      Normal / Dark / Reflective
    • Type of light source

      Laser
    • Align Mode

      Feature Alignment / Marker Alignment
  • FreeScan UE Pro2-2

    FreeScan UE Pro2

    FreeScan UE Pro2 is a wireless 3D scanner with ultra-fast speed. Its versatile scan modes and light weight make it ideal for on-site inspections.

    • Scan Accuracy

      0.02 mm

    • Volumetric Accuracy

      0.02 + 0.015 mm/m

    • Scan Speed

      3,460,000 points/s

    • Point Distance

      0.01 ~ 10 mm

    • Maximum FOV

      600 x 550 mm

    • Material Adaptability

      Normal / Dark / Reflective

    • Type of light source

      Laser

    • Align Mode

      Marker Alignment

  • Q12 rendering

    OptimScan Q12

    OptimScan Q12 is a high-precision 3D scanner with 4 × 12.3 megapixel cameras. It supports two scan ranges, allowing users to switch between them with a single click.

    • Scan Accuracy

      Large range: 0.015 mm; Small range: 0.005 mm
    • Volumetric Accuracy

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    • Scan Speed

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    • Point Distance

      Large range: 0.1 mm;Small range: 0.04 mm
    • Maximum FOV

      Large range: 430 × 300 mm; Small range: 160 × 110 mm
    • Material Adaptability

      Normal / Dark / Reflective
    • Type of light source

      Blue LED
    • Align Mode

      Feature / Markers / Global Markers / Hybrid / Turntable
  • ue pro-1

    FreeScan UE Pro

    Professional metrology handheld scanner with 26+7+1 blue laser lines and built-in photogrammetry for scanning different sizes and global precision control of large-scale workpieces.

    • Scan Accuracy

      0.02 mm
    • Volumetric Accuracy

      0.02 + 0.015 mm/m
    • Scan Speed

      1,850,000 points/s
    • Point Distance

      0.01 ~ 10 mm
    • Maximum FOV

      600 x 550 mm
    • Material Adaptability

      Normal / Dark / Reflective
    • Type of light source

      Laser
    • Align Mode

      Marker Alignment
  • 5mp-1

    OptimScan 5M Plus

    Blue light, high-precision 3D scanner for inspection, with 3 sets of lenses for flexible range switching.

    • Scan Accuracy

      0.005 ~ 0.015 mm
    • Volumetric Accuracy

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    • Scan Speed

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    • Point Distance

      0.04 ~ 0.16 mm
    • Maximum FOV

      100 x 75 / 200 x 150 / 400 x 300 mm

    • Material Adaptability

      Normal / Dark / Reflective
    • Type of light source

      LED
    • Align Mode

      Feature Alignment / Marker Alignment
  • trak pro2-1

    FreeScan Trak Pro2

    A metrology-grade optical tracking 3D scanning system for medium and large objects without markers. It is suitable for various static and dynamic applications.

    • Scan Accuracy

      0.023 mm
    • Volumetric Accuracy

      0.062 mm
    • Scan Speed

      3,070,000 points/s
    • Point Distance

      0.05 ~ 10 mm
    • Maximum FOV

      650 x 580 mm
    • Material Adaptability

      Normal / Dark / Reflective
    • Type of light source

      Laser
    • Align Mode

      Feature Alignment / Marker Alignment
  • trio-1

    FreeScan Trio

    Flagship metrology handheld scanner with fast and innovative 98 laser lines for marker-free scanning. Whether you need speed or accuracy on small or large assemblies, the versatile FreeScan Trio is geared for all your projects.

    • Scan Accuracy

      0.02 mm
    • Volumetric Accuracy

      0.02 + 0.015 mm/m
    • Scan Speed

      3,010,000 points/s
    • Point Distance

      0.01 ~ 3 mm
    • Maximum FOV

      650 x 580 mm
    • Material Adaptability

      Normal / Dark / Reflective
    • Type of light source

      Laser
    • Align Mode

      Feature Alignment / Marker Alignment