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Civil Aviation

Overview

It is challenging to manufacture complex structural components for aircraft. SHINING 3D scanners provide robust solutions for the mass production of complex and customized parts, enabling the efficient capture of 3D models for reverse engineering and inspection.

The civil aviation industry adheres to the most stringent global standards for safety and quality. At every stage of a civil aircraft's lifecycle—from design and manufacturing to Maintenance, Repair, and Overhaul (MRO)—even the slightest deviation can compromise flight safety. SHINING 3D offers high-accuracy, professional 3D scanning solutions specifically designed to meet the rigorous Quality Control (QC) and inspection demands of the civil aviation sector.

Compared to traditional measurement tools, 3D scanning offers:

High Versatility

Easily scan complex geometries and various materials.

High Accuracy

Blue light scanner: up to 0.005 mm. Handheld laser scanner: up to 0.02 mm.

High Efficiency

Rapidly acquire millions of data points, significantly reducing inspection time.

Portability

Easy to carry and easy to operate, not restricted by the environment.

Non-Contact Measurement

NDT safely measures hot parts (like post-operation engines) and delicate surfaces.

Automation

Can be integrated with robots to achieve automated inspection.

High-Precision 3D Scanning in Civil Aviation Applications

R&D and Design Image

R&D and Design

Accelerate R&D by rapidly digitalizing aerodynamic models for **CFD validation**. Capture the precise, as-built geometry of complex prototypes and components to optimize design and accelerate product iteration.

Manufacturing Image

Manufacturing

Improve Quality Control with high-speed inspection. Verify CAD compliance for critical parts like **turbine blades, combustion chambers, inlet cowlings, and landing gear panels**, ensuring production reliability and reducing scrap.

Flight Test Image

Flight Test

Validate flight test articles by capturing the precise as-built geometry of **aircraft bodies and control surfaces**. This data is critical for accurate flight parameter analysis, design verification, and aerodynamic improvements.

MRO Image

Maintenance, Repair, and Overhaul (MRO)

Accelerate MRO workflows and minimize aircraft downtime. Quickly perform accurate damage assessment (dent, wear, corrosion) on **aircraft skin, fuselage, or engine blades**, supporting rapid, traceable airworthiness decisions.

Our Metrology Solutions for Civil Aviation

Aero Engines Image

Aero Engines

Perform high-precision inspection, reverse engineering, and QC for complex engine components. Our non-contact scanners easily capture metrology-grade data from turbine blades, engine pipes, and combustion chambers. Multiple laser line modes are designed to capture deep holes and intricate features with ease and ensure complete verification.

Aircraft and Fuselages Image

Aircraft and Fuselages

Ideal for large-scale industrial metrology of aircraft bodies, fuselage sections, and wing structures. Our optical tracking 3D scanners capture data quickly without the need for target points, significantly reducing setup time. Equipped with blue laser technology, they efficiently handle high-contrast, reflective, and dark surfaces with high accuracy.

Surface Inspection Image

Surface Inspection

Precisely identify and measure surface defects, flaws, and irregularities for both QC and MRO. Quickly measure dents, wear, or corrosion on aircraft skin or fuselage. This quantitative data accelerates repair decisions, ensures airworthiness, and minimizes costly aircraft downtime.

What You Can Achieve
with Our Scanners

Explore the ways integrating our scanners into your workflow can increase efficiency and help you achieve remarkable results.

Wind Tunnel Testing

Our metrology-grade 3D scanners can capture the full model geometry, making wind tunnel simulations in software faster and more cost-effective.

Component Design

Our high-precision 3D scanners capture accurate geometries for reverse engineering and design improvement, accelerating iteration and innovation.

Our 3D scanners are used to accurately measure and analyze the geometry of turbine blades, identifying surface defects, wear, and deformation to ensure optimal performance and safety.

Our 3D scanners are used to verify the dimensional accuracy and quality of manufactured parts, ensuring they meet design specifications and identifying any deviations or defects early in the production process.

Our 3D scanners are used to create detailed digital models of aircraft structures, allowing for precise detection of cracks, corrosion, and deformation to ensure structural integrity and safety.

Our 3D scanners are used to accurately capture the geometry of interiors, ensuring proper fit and alignment of components and identifying wear or damage for maintenance and refurbishment.

Before actual flight tests, free flight model tests are conducted to simulate aircraft performance and reduce risk. High-accuracy 3D scanning captures the exact geometry for efficient model production.

Following flight tests, 3D scanners provide fast and accurate aircraft shape data to support flight analysis and design improvements.

After damage occurs, many non-standard aircraft parts often require fast and accurate reproduction. Our high-accuracy 3D scanners enable rapid data capture of damaged components, supporting the quick production of custom replacement parts.

Post-flight inspections may reveal structural damage. Our 3D scanners can efficiently help assess the severity of damage, supporting timely decisions on whether grounding is required for airworthiness and repair.

FreeScan UE Pro

FreeScan UE Pro Image

Professional metrology handheld scanner with 26+7+1 blue laser lines and built-in photogrammetry for scanning different sizes and global precision control of large-scale workpieces.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.02 + 0.015 mm/m
  • Scanning Speed: 1,850,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: 600 x 550 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Marker Alignment

FreeScan Trak Nova

FreeScan Trak Nova Image

FreeScan Trak Nova integrates a portable tracking scanner, the largest FOV handheld laser scanner, and a video photogrammetry (VPG) module into one advanced wireless tracking system.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.062 mm (12 m³)
  • Scanning Speed: 6,140,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: 2600 x 2200 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Feature Alignment / Marker Alignment

FreeScan UE Pro2

FreeScan UE Pro2 Image

FreeScan UE Pro2 is an ultra-fast wireless 3D scanner. Its versatile scanning modes and lightweight design make it ideal for on-site inspections.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.02 + 0.015 mm/m
  • Scanning Speed: 3,460,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: 600 x 550 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Marker Alignment

OptimScan Q12

OptimScan Q12 Image

The OptimScan Q12 is a high-precision 3D scanner with 4 × 12.3 megapixel cameras. It supports two scanning ranges, allowing users to switch between them with a single click.

  • Scanning Accuracy: Large range: 0.015 mm; Small range: 0.005 mm
  • Volumetric Accuracy: /
  • Scanning Speed: /
  • Point Distance: Large range: 0.1 mm;
    Small range: 0.04 mm
  • Maximum FOV: Large range: 430 x 300 mm; Small range: 160 x 110 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Blue LED
  • Alignment Mode: Feature / Markers / Spherical Markers / Hybrid / Turntable

OptimScan 5M Plus

OptimScan 5M Plus Image

Blue light, high-precision 3D scanner for inspection with 3 sets of lenses for flexible range switching.

  • Scanning Accuracy: 0.005 ~ 0.015 mm
  • Volumetric Accuracy: /
  • Scanning Speed: /
  • Point Distance: 0.04 ~ 0.16 mm
  • Maximum FOV: 100 x 75 / 200 x 150 / 400 x 300 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: LED
  • Alignment Mode: Feature Alignment / Marker Alignment

FreeScan Trak Pro2

FreeScan Trak Pro2 Image

Metrology-grade optical tracking 3D scanning system for marker-free scanning of medium to large objects. Suitable for various static and dynamic applications.

  • Scanning Accuracy: 0.023 mm
  • Volumetric Accuracy: 0.062 mm
  • Scanning Speed: 3,070,000 pts/s
  • Point Distance: 0.05 ~ 10 mm
  • Maximum FOV: 650 x 580 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Feature Alignment / Marker Alignment

FreeScan Trio

FreeScan Trio Image

Flagship metrology handheld scanner with a fast and innovative 98 laser lines for marker-free scanning. Whether you need speed or accuracy on small or large assemblies, the versatile FreeScan Trio is designed for all your projects.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.02 + 0.015 mm/m
  • Scanning Speed: 3,010,000 pts/s
  • Point Distance: 0.01 ~ 3 mm
  • Maximum FOV: 650 x 580 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Feature Alignment / Marker Alignment