3D Scanning in the Automotive Industry

Compared to traditional measuring tools, automotive 3D scanning offers:

High Versatility Icon

High Versatility

Suitable for car parts of various shapes and sizes.

High Accuracy Icon

High Accuracy

Blue light scanner: up to 0.005 mm. Handheld laser scanner: up to 0.02 mm.

High Efficiency Icon

High Efficiency

Comprehensive data can be obtained with a single scan.

Portability Icon

Portability

Not subject to environmental restrictions, easy to transport and use.

Ease of Use Icon

Ease of Use

User-friendly interface, low learning cost.

Automation Icon

Automation

Can be integrated with robots to achieve automated inspection.

3D Scanning in Automotive Product Development

3D scanning technology shortens development cycles while improving data reliability and operational efficiency.

Competitive Analysis Visual

Competitive Analysis

Obtain model data through high-accuracy 3D scanners.

Prototype Design Visual

Prototype Design

Scan the clay model, for example, to optimize the design and ensure the data matches the object.

Testing and Simulation Visual

Testing and Simulation

Accurate CFD and FEA input models for performance optimization.

3D Scanning in Automotive Manufacturing

3D scanning improves automotive manufacturing through inspections of molds, auto parts, vehicle assembly, etc.

Stamping Die Inspection Visual

Stamping Die Inspection

Quality control process in the conversion of sheet metal (e.g., steel, aluminum alloy) into body panel parts (e.g., door, hood).

Welding Inspection Visual

Welding Inspection

Dimensional inspection of sheet metal parts after welding (e.g., concentricity, positionality, contour, roundness).

Engine and Powertrain Visual

Vehicle Engine and Powertrain

Combustion engine cylinder inspection and new energy vehicle battery pack GD&T.

NEV Battery Packs Visual

NEV Battery Packs

Quality control process of battery system components (modules, busbars, housings, cooling plates).

Electrical and Electronic System Visual

Electrical and Electronic System

Inspection of injection-molded parts and cables (e.g., ECU, sensors, wiring harnesses).

Interior and Exterior Design Visual

Interior and Exterior Design

3D scanning and customization of car seats, floor mats, wheel hubs, car lamps, etc.

3D Scanning in the Automotive Aftermarket

3D scanning technology provides precise OEM-class fit for modification, customized automotive component design, and rapid reverse engineering solutions.

Car Modification Visual

Car Modification

Increase efficiency by rapidly performing digital design and production.

Auto Film Visual

Auto Film

3D scanner allows pre-cutting before application, increasing safety.

Automotive Repair and Restoration Visual

Automotive Repair and Restoration

Effective reverse engineering and replication of rare/discontinued/damaged parts.

What Can You Achieve
with Our Scanners

Discover the ways our scanners can boost efficiency and help you achieve exceptional results by integrating them into your workflow.

Providing detailed and accurate measurements for quality control and ensuring precise mold dimensions and surface integrity.

Scanned models can be rapidly converted into prototypes using additive manufacturing techniques, accelerating the design iteration process.

Ensuring automotive parts and assemblies meet exact design specifications by comparing them against 3D CAD models.

3D scanning provides accurate floor contour mapping, eliminating trial-and-error manufacturing while improving anti-slip and comfort features.

Automated 3D scanning pre-checks raw materials and components to ensure full compliance with regulations and standards before they enter the assembly line.

Scanning and aligning parts on the assembly line to ensure proper fit and function in the manufacturing process.

3D scanning provides detailed spatial data to simulate and analyze potential crashes, improve safety measures, and optimize vehicle design for better crash performance and passenger protection.

Rapid reverse engineering and accurate replication of old or discontinued car parts.

3D scanning enables precise customization, offering greater possibilities for enhancing custom vehicle performance.

Our Scanner Models and Specifications

Discover how integrating our scanners into your workflow can increase efficiency and help you achieve outstanding results.

FreeScan Trak ProW

FreeScan Trak ProW Visual

The FreeScan Trak ProW retains the core features of the FreeScan Trak Pro series, such as marker-free scanning and guaranteed high accuracy, while offering advanced upgrades for improved performance.

  • Scanning Accuracy: 0.023 mm
  • Volumetric Accuracy: 15.6 m³: 0.046 mm; 45 m³: 0.063 mm; 76 m³: 0.088 mm; 128 m³: 0.127 mm
  • Scanning Speed: 5,500,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: /
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Feature Alignment / Marker Alignment

FreeScan Trak Nova

FreeScan Trak ProW Visual

The FreeScan Trak Nova integrates a portable tracking scanner, the largest FOV handheld laser scanner, and a video photogrammetry (VPG) module into one advanced wireless tracking system.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.062 mm (12 m³)
  • Scanning Speed: 6,140,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: 2600 x 2200 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Feature Alignment / Marker Alignment

FreeScan Omni

FreeScan Omni Visual

The FreeScan Omni is a standalone inspection-ready metrology 3D scanner, featuring a Laser + Infrared VCSEL light source.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.02 + 0.03 mm/m
  • Scanning Speed: 7,619,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: 580 x 650 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser + Infrared VCSEL
  • Alignment Mode: Feature Alignment / Marker Alignment

FreeScan Combo Series

FreeScan Combo Series Visual

An entry-level metrology handheld scanner featuring a combination of blue laser and infrared light for various industrial 3D scanning scenarios.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.02 + 0.033 mm/m
  • Scanning Speed: 3,600,000 pts/s (Combo+)
    1,860,000 pts/s (Combo)
  • Point Distance: 0.05 to 10 mm
  • Maximum FOV: 520 x 510 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser + Infrared VCSEL
  • Alignment Mode: Feature Alignment / Marker Alignment

EinScan Rigil

EinScan Rigil Visual

The EinScan Rigil is the world's first Tri-Mode 3D scanner with built-in computing, wireless solution, and hybrid light technology.

  • Scanning Accuracy: /
  • Volumetric Accuracy: Laser HD Mode: Up to 0.04 + 0.06 mm/m
    IR Rapid Mode: Up to 0.1 + 0.3 mm/m
  • Scanning Speed: 4,400,000 pts/s (Cross Laser)
    940,000 pts/s (7 Blue Parallel Lasers)
    1,600,000 pts/s (IR VCSEL)
  • Point Distance: Laser HD Mode: 0.05 ~ 10 mm
    IR Rapid Mode: 0.2 ~ 10 mm
  • Maximum FOV: /
  • Material Adaptability: Normal / Dark / Reflective / Outdoor
  • Light Source Type: Laser + Infrared VCSEL
  • Alignment Mode: Laser HD Mode: Feature / Markers / Global Markers / Hybrid
    IR Rapid Mode: Feature / Markers / Global Markers / Hybrid / Texture

EINSTAR Rockit

EINSTAR Rockit Visual

The EINSTAR Rockit is a must-have wireless 3D scanner that brings professional-level performance to your palm.

  • Scanning Accuracy: /
  • Volumetric Accuracy: /
  • Scanning Speed: Laser HD: 2,800,000 pts/s;
    IR Rapid: 1,440,000 pts/s
  • Point Distance: Laser HD: 0.05 ~ 10 mm;
    IR Rapid: 0.2 ~ 10 mm
  • Maximum FOV: 19+19 cross line: 545 x 620 mm;
    7 parallel lines: 355 x 425 mm; IR: 1170 x 1385 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser + Infrared VCSEL
  • Alignment Mode: Laser HD Mode: Feature / Markers / Global Markers
    IR Rapid Mode: Feature / Markers / Global Markers / Hybrid / Texture

EINSTAR 2

EINSTAR Rockit Visual

With its hybrid light source, true wireless design, and vivid full-color capture, EINSTAR 2 delivers studio-quality 3D scans with zero fuss.

  • Scanning Accuracy: /
  • Volumetric Accuracy: /
  • Scanning Speed: Laser HD: 2,500,000 pts/s;
    IR Rapid: 1,440,000 pts/s
  • Point Distance: Laser HD: 0.05 ~ 10 mm;
    IR Rapid: 0.2 ~ 10 mm
  • Maximum FOV: Laser HD: 490 × 580 mm;
    IR Rapid: 1170 × 1385 mm
  • Material Adaptability: Normal / Dark / Vivid / Outdoor
  • Light Source Type: Laser + Infrared VCSEL
  • Alignment Mode: Laser HD Mode: Global Markers / Markers
    IR Rapid Mode: Global Markers / Markers / Feature / Texture / Hybrid

FreeScan UE Pro2

EINSTAR Rockit Visual

The FreeScan UE Pro2 is an ultra-fast wireless 3D scanner. Its versatile scanning modes and light weight make it ideal for on-site inspections.

  • Scanning Accuracy: 0.02 mm
  • Volumetric Accuracy: 0.02 + 0.015 mm/m
  • Scanning Speed: 3,460,000 pts/s
  • Point Distance: 0.01 to 10 mm
  • Maximum FOV: 600 x 550 mm
  • Material Adaptability: Normal / Dark / Reflective
  • Light Source Type: Laser
  • Alignment Mode: Marker Alignment